Mpukutu Wopukutira Woyendetsa Kamodzi

Kufotokozera Kwachidule:

Shandong Huate Magnet Technology Co., Ltd ndiye kampani yayikulu kwambiri komanso yayikulu kwambiri yofufuza ndi kukonza zida zamagetsi zamaginito komanso malo opangira zinthu mumakampaniwa kuphatikiza kafukufuku ndi chitukuko cha sayansi, kapangidwe ka uinjiniya, kupanga, kukhazikitsa ndi ntchito zoyitanitsa. Kampani yathu ili ndi malo okwana masikweya mita 260,000, imagwiritsa ntchito antchito opitilira 800 omwe oposa gawo limodzi mwa atatu ndi akatswiri aukadaulo. Ntchito yathu imaphatikizapo malasha, migodi, magetsi, zipangizo zomangira, zitsulo, zitsulo zopanda chitsulo, kuteteza chilengedwe, zamankhwala ndi zina zotero. Timagwira ntchito popanga zida zolekanitsa maginito za cryogenic superconducting, magnetic iron separator, magnetic separator, magnetic stirrer, ultra-fine grinding and classifying, migodi compete set equipment ndi medical magnetic resonance imaging (MRI) superconducting magnet. Ndi makasitomala opitilira 20,000, zida zathu zimatumizidwa ku USA, Germany, Brazil, India, Australia ndi mayiko ena ambiri.

Tumizani imelo kwa ife

Tsatanetsatane wa Zamalonda

Ma tag a Zamalonda

Chiwerengero cha Ntchito

Chopukusira champhamvu choyendetsedwa ndi galimoto imodzi chimapangidwa mwapadera kuti chigayidwe pasadakhale ma clink a simenti, zinyalala za mchere, ma clink achitsulo ndi zina zotero kukhala tinthu tating'onoting'ono, kuti chiphwanyike kwambiri mchere wachitsulo (zitsulo zachitsulo, manganese ores, mkuwa, lead-zinc ores, vanadium ores ndi zina) komanso kuti chigayidwe mchere wosakhala wachitsulo (ma gangues a malasha,

feldspar, nepheline, dolomite, limestone, quartz, ndi zina zotero) kukhala ufa.

Kapangidwe ndi Mfundo Yogwirira Ntchito

◆Chithunzi cha Mfundo Yogwirira Ntchito

Mpukutu wopukusira wa singledrive high pressure umagwiritsa ntchito

mfundo yopukutira ya extrusion ya zinthu zonse.

Chimodzi ndi chozungulira chosasuntha ndipo china ndi chozungulira chosunthika.

Mipukutu iwiriyi imazungulira mosiyana pa liwiro lomwelo.

Zipangizozo zimalowa kuchokera ku malo otseguka pamwamba pa chakudya,

ndipo amaphwanyidwa chifukwa cha kutuluka kwa mphamvu yayikulu m'malo otsetsereka awiriwa, ndipo amatuluka pansi.

◆Gawo loyendetsa

Pakufunika injini imodzi yokha,

Mphamvu imatumizidwa kuchokera ku mpukutu wosasuntha kupita ku mpukutu wosunthika kudzera mu giya,

kotero kuti mipukutu iwiriyi igwirizane bwino popanda kugwedezeka kotsetsereka.

Ntchito yonseyi imagwiritsidwa ntchito pochotsa zinthu,

ndipo mphamvu zomwe zimagwiritsidwa ntchito ndi zambiri, zomwe zimapulumutsa 45% ya magetsi poyerekeza ndi makina opukutira omwe amagwiritsidwa ntchito nthawi zambiri.

◆Makina ogwiritsira ntchito mphamvu

Makina ogwiritsira ntchito mphamvu ya makina opangidwa ndi masika amapangitsa kuti mpukutu wosunthika usasunthike mosavuta.

Pamene chitsulo chakunja chikulowa,

makina ogwiritsira ntchito mphamvu ya masika amabwerera m'mbuyo mwachindunji ndipo amachitapo kanthu pakapita nthawi, kuonetsetsa kuti liwiro la ntchito ndi lokwera kufika pa 95%;

Ngakhale kuti chopukusira chachikhalidwe cha kuthamanga kwambiri chimapangitsa kupewa, mafuta a hydraulic amafunika kutulutsidwa kudzera mu payipi kuti achepetse kuthamanga.

Kuchitapo kanthu kumachedwa, zomwe zingayambitse kuwonongeka kwa pamwamba pa mpukutu kapena kusagwira bwino ntchito kwa dongosolo la hydraulic.

◆Pindulitsani pamwamba

Pamwamba pa mpukutuwo pamakhala cholukidwa ndi zinthu zolukidwa zosagwirizana ndi alloy, ndipo kuuma kwake kumatha kufika HRC58-65; kupanikizika kumasinthidwa zokha ndi zinthuzo,

zomwe sizimangokwaniritsa cholinga chopera, komanso zimateteza pamwamba pa mpukutu;

Mpukutu wosunthika ndi mpukutu wosasuntha zimagwira ntchito mogwirizana popanda kukangana kotsetsereka.

Chifukwa chake, moyo wa ntchito ya pamwamba pa mpukutu ndi wapamwamba kwambiri kuposa wa mpukutu wopukusira wachizolowezi wopanikizika kwambiri.

Zinthu Zaumisiri Zazikulu

◆ Kugwiritsa Ntchito Bwino Kwambiri. Poyerekeza ndi zida zachikhalidwe zopondera, mphamvu yokonza imawonjezeka ndi 40 - 50%.

Mphamvu yogwiritsira ntchito PGM1040 imatha kufika pa 50 - 100 t/h, ndi mphamvu ya 90kw yokha.

◆ Kugwiritsa Ntchito Mphamvu Zochepa. Malinga ndi njira yoyendetsera galimoto imodzi yokha, imafunika mota imodzi yokha kuti iyendetse.

Kugwiritsa ntchito mphamvu ndikochepa kwambiri. Poyerekeza ndi HPGR yachikhalidwe yoyendetsa kawiri, imatha kuchepetsa kugwiritsa ntchito mphamvu ndi 20-30%.

◆ Ubwino Wabwino Wosagwiritsidwa Ntchito. Ndi injini imodzi yokha yoyendetsa, magwiridwe antchito a ma roll awiriwa ndi abwino kwambiri.

Ndi malo olumikizirana osatha, mipukutuyi ndi yabwino kwambiri ndipo imatha kusamalidwa mosavuta.

◆ Kuchuluka Kwambiri kwa Ntchito: ≥ 95%. Ndi kapangidwe ka sayansi, zida zimatha kukakamizidwa ndi gulu la masika opanikizika kwambiri.

Kupanikizika kogwira ntchito kumatha kusinthidwa zokha malinga ndi momwe compress ya gulu la masika imakhalira. Palibe malo olakwika.

◆ Makina Odziyendetsa Okha Kwambiri komanso osavuta kusintha. Popanda makina oyendetsera madzi, pali vuto lochepa

◆ Pamwamba pa mpukutuwo pamakhala cholukidwa ndi zinthu zolukidwa zosagwirizana ndi aloyi, zolimba kwambiri komanso zosagwirizana ndi kukalamba;

Kupanikizika kwa kasupe kumachokera ku mphamvu ya reaction ya zinthuzo, ndipo kupanikizika kumakhala koyenera nthawi zonse,

zomwe sizimangokwaniritsa cholinga chophwanya,

komanso amateteza pamwamba pa mpukutu; mpukutu wosunthika ndi mpukutu wosasuntha zimalumikizidwa ndi makina a giya,

ndipo liwiro limalumikizidwa kwathunthu, motero kupewa kukangana pakati pa zinthuzo ndi pamwamba pa mpukutu.

Chifukwa chake, moyo wautumiki ndi wapamwamba kwambiri kuposa wa HPGR yoyendetsa kawiri.

◆ Kapangidwe kakang'ono komanso malo ang'onoang'ono pansi.

Magawo aukadaulo

Chitsanzo	M'mimba mwake wa mpukutumm	Mpukutum'lifupimm	M nkhwangwa .feedsize(Simenti, chitsulo chosungunuka, oreslag) mm	Chakudya chabwino kwambirikukula(chitsulomigodi,chosakhala chachitsulomchere) mm	mmKukula kwa zotsatira()simenti）mm	Kugwira ntchitoT/h	Moto tor rmphamvu Kw	Miyeso ya mzere()L×W×H）mm
PGM0850	φ800	500	50	30	Kugawa magulu，＜4	30～40	37	2760×2465×1362
PGM1040	φ1000	400	50	30	Kugawa magulu，＜4	50～80	90	4685×4300×2020
PGM1060	φ1000	600	50	30	Kugawa magulu，＜4	70～110	110	4685×4300×2020
PGM1065	φ1000	650	50	30	wonyoza，＜4	100～160	200	5560×4500×2200
PGM1250	φ1200	500	50	30	Kugawa magulu，＜4	120～180	250	6485×4700×2485
PGM1465	φ1400	650	50	30	Kugawa magulu，＜4	240～320	630	9200×6320×3600
PGM1610	φ1600	1000	50	30	Kugawa magulu，＜4	500～650	1250	10800×8100×4400

KUYEREKEZA PAKATI PA SINGLE DRIVE HPGR NDI COMVENTIONAL HPGR

Tchati cha Kuyenda kwa Njira Yogayira Isanaperekedwe ya HPGR Yoyendetsa Chimodzi

Kupera simenti, miyala yamtengo wapatali ndi zitsulo "Kupera kwambiri ndi kuperedwa kochepa, m'malo mopera ndi kuperedwa pang'ono", ndiko kuti, kupera pang'ono, kwakhala ukadaulo wodziwika bwino wopanga mphero ya mapaipi kuti uwonjezere kupanga ndikuchepetsa kugwiritsa ntchito mphamvu. Monga zida zapamwamba kwambiri zosungira mphamvu zisanapere, HPGR yoyendetsa imodzi imatha kuphwanya zipangizozo mpaka -4mm kapena -0 .5mm, zomwe 0 .08mm imaposa 30%. Mphamvu ya mphero yogwiritsidwa ntchito ikhoza kuwonjezeka ndi 50~100%, ndipo kugwiritsa ntchito mphamvu zamagetsi kungachepetsedwe ndi 15~30%.

Tchati cha njira yophwanyira zinthu bwino kwambiri ya ULTRA FINE FRUSHING PROCESS TRANING PROCESS OF METALLIC MINERA WOKHALA NDI SINGLE DRIVE HPGR

Kuphwanya Kwambiri Mineral Yachitsulo

Michere ikadutsa pakati pa mipukutu iwiriyi, imaphwanyidwa kukhala tinthu tating'onoting'ono ta -5 mm kapena -3 mm ndi ufa wambiri pogwiritsa ntchito mphamvu yamphamvu. Chifukwa cha mphamvu yofooka yolumikizirana pakati pa mchere wothandiza ndi gangue, kutopa kapena kusweka pang'ono komanso kupsinjika kwamkati kumachitika mosavuta. Gawo la mawonekedwe lidzalekanitsidwa kwathunthu.

Chifukwa cha kuchuluka kwa ufa wosalala wotuluka mu HPGR komanso kuti mcherewo umaphwanyidwa pamwamba pa kugawanika, poyerekeza ndi kuphwanyidwa kwachizolowezi, kuchuluka kwa kukula kwa zinthu zophwanyidwa kumachepa, ndipo mphamvu ya kutaya kwa mchira ndi yabwino.

Mlingo wa coarse concentrate ndi kuchuluka kwa zinyalala zomwe zimatayidwa zimawonjezeka kwambiri.

Tchati cha Njira Yogwiritsira Ntchito ya Mchere Wosakhala wa Chitsulo Wokhala ndi HPGR Yoyendetsa Chimodzi

Kupera Mineral Yopanda Chitsulo

Poyerekeza ndi zida zopukutira zachikhalidwe, HPGR yokhala ndi mphamvu imodzi ili ndi ubwino wokhala ndi mphamvu yayikulu ya makina amodzi, kugwiritsa ntchito mphamvu zochepa, kusweka kochepa komanso kuipitsa chitsulo pang'ono; kusalala kwa chinthucho kumatha kulamulidwa kuyambira pa maukonde 20 mpaka maukonde 120, zomwe zitha kulowa m'malo mwa mphero ndikupanga njira yatsopano yopukutira.

HPGM SERIES HIGH PISING GRINDING ROL

Mfundo Yogwirira Ntchito

Mpukutu wopukusira wa HPGM mndandanda wa kuthamanga kwambiri ndi mtundu watsopano wa zida zopukusira zopulumutsa mphamvu zomwe zimapangidwa motsatira mfundo ya kupukusira kwa zinthu zopanikizika kwambiri. Uli ndi mipukutu iwiri yopukusira yomwe imazungulira motsatizana pa liwiro lotsika. Imodzi ndi mpukutu wosasuntha ndipo inayo ndi mpukutu wosunthika, womwe umayendetsedwa ndi mota yamphamvu kwambiri. Zipangizozo zimadyetsedwa mofanana kuchokera pamwamba pa mipukutu iwiriyo, ndipo nthawi zonse zimanyamulidwa mumpata wa mpukutu ndi mpukutu wopukusira. Pambuyo popanikizidwa kwambiri ndi 50-300 MPa, keke yokhuthala imatulutsidwa kuchokera mumakina. Mu keke yotulutsira, kuwonjezera pa gawo lina la zinthu zoyenerera, kapangidwe ka mkati mwa tinthu ta zinthu zosayenerera kamadzazidwa ndi ming'alu yambiri yaing'ono chifukwa cha kutuluka kwa kuthamanga kwambiri, kotero kuti luso la kugaya la zinthuzo limakula kwambiri. Pa zipangizozo pambuyo potuluka, zitagawanika, kugawa ndi kusanthula, zipangizo zazing'ono zosakwana 0.8 mm zimatha kufika pafupifupi 30%, ndipo zipangizo zosakwana 5 mm zimatha kufika kuposa 80%. Chifukwa chake, pogaya mopitirira muyeso, mphamvu yogwiritsira ntchito pogaya imatha kuchepetsedwa kwambiri, kotero kuti mphamvu yopangira zida zogaya imatha kugwiritsidwa ntchito mokwanira, nthawi zambiri mphamvu ya makina opangira mipiringidzo imatha kuwonjezeredwa ndi 20% ~ 50%, ndipo mphamvu yonse yogwiritsira ntchito imatha kuchepetsedwa ndi 30% ~ 50% kapena kuposerapo.

Minda Yofunsira

Pali mitundu yambiri ya zinthu zachitsulo ku China, koma ubwino wa mitundu yambiri ya mchere ndi woipa, wosiyanasiyana komanso wabwino. Pofuna kuthetsa mavuto omwe alipo pazachuma, ukadaulo komanso kuteteza chilengedwe pakukula kwa migodi, makampani opanga zitsulo m'nyumba amayambitsa, kugaya ndi kuyamwa zida zatsopano komanso zogwira mtima zopangira migodi zakunja. Pamsika uwu, HPGR ndi zida zopukutira zogwira mtima kwambiri zomwe zidafufuzidwa ndikuwonetsedwa koyamba, ndipo zimayamba kugwiritsidwa ntchito m'makampani opanga zitsulo m'nyumba. Ndi zida zopangira migodi zomwe zimakhudzidwa kwambiri ndi makampani opanga migodi m'nyumba. Tikhoza kunena kuti HPGR imagwiritsidwa ntchito kwambiri m'migodi yachitsulo m'nyumba. HPGR yakhala ikugwiritsidwa ntchito kwambiri kunyumba ndi kunja kwa dziko popukutira m'makampani opanga simenti, granulation m'makampani opanga mankhwala, ndi fine pellets kuti iwonjezere malo enieni. Imagwiritsidwa ntchito popukutira chitsulo kuti ikwaniritse zolinga zosiyanasiyana monga kuphweka njira yopukutira, kuponda kwambiri komanso kuponda pang'ono, kukonza magwiridwe antchito, kukonza zotsatira zopukutira kapena zizindikiro zolekanitsa.

Ntchito Yothandiza

1. Kupukutira zinthu zolemera pang'ono, zapakatikati komanso zopyapyala kwambiri.

2. Mu makampani opanga mchere, ikhoza kuyikidwa patsogolo pa mphero ya mpira, ngati chida chopera, kapena kupanga njira yopukutira yophatikizana ndi mphero ya mpira.

3. Mu makampani opanga ma pellets okosijeni, mutha kusintha mphero yonyowa yomwe imagwiritsidwa ntchito kwambiri.

4. Mu zipangizo zomangira, zipangizo zotsutsa ndi mafakitale ena, zagwiritsidwa ntchito bwino mu simenti clinker, laimu, bauxite ndi zina zopera.

Ubwino wa Zamalonda

1. Kapangidwe ka kupanikizika kosalekeza kamatsimikizira kupanikizika kosalala pakati pa mipukutu ndikuwonetsetsa kuti kuphwanya kumachitika.

2. Kukonza kupatuka kokha, kumatha kusintha mwachangu kusiyana kwa mpukutu kuti zitsimikizire kuti zidazo zikuyenda bwino.

3. Dongosolo lolekanitsa m'mphepete limachepetsa zotsatira za zotsatira za m'mphepete pa zotsatira zophwanyidwa.

4. Ndi ma stud a carbide opangidwa ndi simenti, nthawi yayitali yogwira ntchito, kukonza kosavuta, komanso kusinthidwa.

5. Banki ya valavu imagwiritsa ntchito zida zotumizidwa kunja, ndipo dongosolo la hydraulic lili ndi kapangidwe koyenera komanso kudalirika kwabwino.

Kapangidwe ka HPGR

Chitsanzo	M'mimba mwake wa mpukutumm	M'lifupi mwa mpukutu mm	Kuchuluka kwa mphamvumphamvu	Kukula kwa chakudya	Kulemera kwa makinat	Mphamvu yoyikidwa
HPGM0630	600	300	25-40	10-30	6	74
HPGM0850	800	500	50-110	20-35	25	150-220
HPGM1050	1000	500	90-200	20-35	52	260-400
HPGM1250	1200	500	170-300	20-35	75	500-640
HPGM1260	1200	600	200-400	20-35	78	600-800
HPGM1450	1400	500	200-400	30-40	168	600-800
HPGM1480	1400	800	270-630	30-40	172	800-1260
HPGM16100	1600	1000	470-1000	30-50	220	1400-2000
HPGM16120	1600	1200	570-1120	30-50	230	1600-2240
HPGM16140	1600	1400	700-1250	30-50	240	2000-2500
HPGM18100	1800	1000	540-1120	30-60	225	1600-2240
HPGM18160	1800	1600	840-1600	30-60	320	2500-3200

Ukadaulo watsopano wa pamwamba pa stud roll

Imagwiritsa ntchito ma stud olimba kwambiri okhala ndi kuuma kwambiri komanso kukana bwino kuvala.

Kapangidwe ka stud kamapangidwa ndi kompyuta yoyeserera,

ndipo dongosololi ndi loyenera, lomwe lingapangitse kuti pakhale gawo lofanana pakati pa ma stud, kuteteza bwino ma stud ndi malo ozungulira,

ndikuwongolera moyo wautumiki wa roll yofinyira. Ma stud amayikidwa ndi zomatira zapadera zochokera kunja kuti zikhale zosavuta kusintha.

Ukadaulo wolekanitsa roll bushing ndi main shaft

Thupi lalikulu la chosindikiziracho limapangidwa ndi chitsulo chapamwamba kwambiri, ndipo chosindikiziracho chimapangidwa ndi chitsulo chapamwamba kwambiri. Shaft yayikulu ndi mipukutu zimapangidwa ndi zipangizo zosiyanasiyana, zomwe zimapangitsa kuti shaft yayikulu ikhale yolimba komanso kuti roll bushing ikhale yolimba. Moyo wa ntchito ya shaft bushing umakula bwino kwambiri. Kusintha roll bushing ndikosavuta.

Ukadaulo wokhazikitsa ndi kutsitsa chivundikiro mwachangu Ma bearing apamwamba okhala ndi mabowo opindika amagwiritsidwa ntchito ndipo thanki yamafuta yokhala ndi mphamvu yayikulu imakonzedwa kale. Chivundikirocho chimatha kuchotsedwa mosavuta kudzera mu pampu yamafuta yokhala ndi mphamvu yayikulu, zomwe zimachepetsa kwambiri zovuta zosinthira chivundikirocho ndikuwonjezera magwiridwe antchito osamalira.

Ukadaulo wophatikizana wosindikiza

Chisindikizo chonyamula chimagwiritsa ntchito mitundu yosiyanasiyana ya zisindikizo za J kuphatikiza V ndi labyrinth, ndipo ukadaulo wophatikizana wotseka umatsimikizira bwino momwe chisindikizocho chimagwirira ntchito.